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Cut custom foam drawer inserts
4
Line tool drawers with dense foam (Kaizen foam or cross-linked polyethylene) and cut tool-shaped pockets into it with a utility knife. Each tool drops into its own fitted slot and missing tools are instantly visible.
Why It Works
Custom foam inserts prevent tools from sliding around in drawers, protect cutting edges and precision surfaces, and make it obvious at a glance when a tool hasn't been returned. This is the method used in professional aviation and manufacturing shops.
Tips
- Kaizen foam has pre-scored layers that peel out cleanly — easiest to work with
- Alternatively, trace tools onto standard foam and cut pockets with a utility knife or hot wire
- Two contrasting foam colors (black tool layer over red base) make empty slots pop visually
- Best for drawers and cases with expensive or precision tools you don't want banging together
📅 Created: 2/21/2026, 2:56:16 PM 📌 diy📌 low cost 🔧 Kaizen foam or dense foam sheets, utility knife, marker
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